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Showing posts with label coils. Show all posts
Showing posts with label coils. Show all posts

Oct 20, 2021

Misfire : RB26dett Ignition Coils

This ignition coil has a crack where marked. See pictures below for more details

We had a couple of issues come up with the Saurus car. While at Cars and Coffee one weekend, it decided to start to run funny. It wouldn't go into boost without cutting out.  I drove it back home and started some diagnostics . It appeared that fuel pressure wasn't rising with boost.  I figured that a line in the tank might be leaking.  However it turned out that it actually had two fuel pumps in the tank, and one had failed. 

Ernie replaced one dead pump with another stock pump we had. Installed an Apex Electronic Fuel Pressure Gage.  Fuel pressure was good, but the car was still cutting out. Onto the next step of troubleshooting, the ignition system.   Removing the center plate and harness, it was a little crispy, and a couple of the connectors had pieces come off them.  New Wiring Specialties harness, and that issue was cured.  The next thing was cleanup, and sparkplug change.  Since this is a special car, I broke out a set of my "best" plugs for an RB26.  For this car I had a full set of 7436-9's and they went in. 

NGK BCPR6EIX
BCPR6EIX
Street / OEM+
Buy
NGK BCPR7EIX
BCPR7EIX
Mild boost 450–600hp
Buy
NGK R7436-9
R7436-9
Track-only / 700+hp
Buy

We pulled the boots of the coils, and Ernie noticed one of the coils had a more pronounced crack at the parting line. We noticed, it but we didn't actually do anything about it. Just noted.
 
Around the crack, you can see marks/scratches where it appears the spark was leaking

New plugs, new harness, cleaned all the coils up, put dielectric grease, and took the HKS twin power out of the loop (for testing).  Went out for a drive, and while it was much better, it was still misfiring at about 12 psi of boost.   Back to the shop, pull the cover back off. Hit that one coil. Replaced, out for a drive, and its cured.   Car is running as it should again. 

When you see something wrong, it probably is something wrong. Observation in troubleshooting is big. Sometimes you just need to take a minute with some light, and look at things. Make sure you see or don't see something. 


Around the crack, you can see marks/scratches where it appears the spark was leaking

Garage Saurus R32 GT-R and Nismo 400R





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Jan 6, 2021

Bluecar maintenance : R32 GT-R Oil Change and Spark Plug Change

R32 GTR from Toprank Importers - R34 TV2 Bayside Blue
Doing a spark plug change on the bluecar TV2 - R34 Bayside Blue

This bluecar is still hanging around, since 2020 did a number on Bigbird2 . I took some parts off it, but I may put some of those parts back onto it for a future track day.  We missed R's Day in 2020, so itching to get to the track with some of the guys from Toprank Importers. A few R32 GT-R, and at least one JDM MK IV Supra on track should be fun. Maybe a Streets of Willow, or Buttonwillow day is in order.  

Toprank Importers in Cypress, California



These Grypmats are great. They are a nice soft place to put all those things you are working on in the engine compartment.  Even if you have work carts, and tool trays. They have a few different sizes, but we bought a 3 piece set. 



My ARC is like this, but I have a bigger secondary cooler.  This one is for sale on ebay


It has been a while since I changed oil. So as always do as I say, not as I do.  This car has a Greddy oil cooler kit, and an ARC grille oil cooler in it. The Greddy kit has a remote mount oil filter.  I use the K &N HP 2008 oil filters. I like the 1 inch nut on the end, and the ability to lockwire it in place. 

  • K & N HP-2008  (discontinued)
      • 3/4-16 thread
      • 4.280 inches height (108 mm)
      • 3.120 OD (79 mm)
      • Anti drainback valve
    • Replaced by the K & N HP-1002
      • 3/4-16 thread
      • 3.75 inches height (95 mm)
      • 3 inches OD (76mm)
      • Anti drainback valve


For oil, I have been on the XRP Royal Purple 10-60 for a while, but I only had 3 quarts at home.  It also seems to be discontinued. So I mixed in a few quarts of Redline 10-60. I fill it to the bump, which is above full on the dipstick.  The RB has decent windage in the bottom. I have coolers, and the engine wants more oil than the stick shows as high.  Oil Pan Testing on an RB26


Engine Oil Capacity (quarts)
ItemRB20E/RB25DERB25DETRB26DETT
H Level4.24.34.8
L Level3.23.53.7
Oil and Filter Change~ 4.4~4.8~4.9


Then onto the sparking plugs for the most glorious engine as the RB26. Even though the troglodyte consensus is that a copper spark plug is the only plug to use on an RB26, we have other thoughts.  For our own personal cars, we only run the best spark plugs. In this case, its the double fine wire, NGK Iridium Spark plugs

NGK Racing Spark Plugs for RB26dett R7436-8

NGK R7436-10 and a street car BCPR7Eix spark plug Part number 5690

The non projector, double fine wire NGK plugs, are the best plugs I know of, and have used for over 15 years. When price is no object, these are the plugs I use.  The heat range I use depends on the car use and horsepower.  Normally its a -8 to -10.  The 10's being the coldest, and running those on the road courses on a hot day. 

So whats the best plug for an RB26dett?  I say its the :


You are welcome to run old school copper plugs. Make sure you get the right length, make sure you change them often. Learn how to read them. Keep the rest of your ignition system in top shape, to make up for a harder to fire spark plug. 

"Although the NGK factory will set the gap to a preselected setting, this may not be the right gap for your particular engine. The incorrect plug gap for your engine can contribute to a high rate of misfires, loss of power, plug fouling, poor fuel economy and accelerated plug wear. It is always best to check the gap against the manufacturer's specifications. If adjusting the gap on fine wire or precious metal plugs such as platinum or iridium, be very careful not to apply any pressure or prying force to the fine wire center electrode or insulator as they can be damaged. The gap should be adjusted by only moving the ground electrode. 

Another consideration that should be taken into account is the extent of any modifications that you may have made to the engine. As an example, when you raise compression or add forced induction (a turbo system, nitrous or supercharger kit) you must reduce the gap (about .004" for every 50 hp you add). However, when you add a high power ignition system (such as those offered by MSD, Crane, Nology) you can open the gap from .002-.005"."


The Great Spark Plug Debate: Separating Fact From Opinion - Engine Labs

"One of the most contentious areas of disagreements surrounds fine-wire spark plugs. It seems that everyone has an opinion about platinum and iridium plugs compared to the standard copper-core version. We’ll just start by saying that there’s a good chance that whatever you’ve read or been told about fine-wire plugs is probably incorrect." Read more





So the bluecar has one of the very first Supertec Racing R35 coil conversion kits on it. Along with a Wiring Specialties harness for R32 GT-R to smart coil. This harness eliminates the ignitor box, and is plug and play. The coil harness on the R32, R33, and R34 is one part that is different on each car. The connectors for power are different. Coil ends are the same. 

R35 ignition coil adapter plate - early for the RB26dett

We didn't do any changes to the dwell, or firing time of the coils, and have had it on for about 3 years now. The car with the Nistune will show a code 21 which is because the ignitor is missing.  So we pulled the coils out, put in some new R7436-8 spark plugs, put some dielectric grease, and buttoned it up. 


Now it still needs some more maintenance. Rear wheel bearings. Nismo extended studs, check out all the suspension components. Nut and bolt the car. New tires, the RE71R are great, but they are old take offs. Brake master cylinder needs changing.  Some new brake pads.  Retune/rescale the Nistune. Crank up the boost. 


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Mar 27, 2019

Coilpack Test Video : LS1 vs LQ9 vs R35 vs Yaris vs R8



Motive Video and Platinum Racing Products test 16 different coil packs to figure out which is best. They like the R35 coils, as do we. They are fairly readily available, have been proven out to 2000 hp+ on R35 GT-R.  Make sure you always get OEM coils, as knock off do exist. So if the price is cheap, too cheap, it probably is.

More info: https://www.platinumracingproducts.com/
After showcasing the R35 coilpack kits from PRP, you wanted to see how and why the R35 was tested and chosen as the best coilpack for PRP kits. This mega test ranks 16 popular 
Haltech R35 coil settings




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Feb 1, 2019

RB26 ignition coil harness: Crispy like bacon

JDM Nissan Skyline GT-R. Legally imported to the USA by importavehicle.com

The RB26 ignition coil harness is in the valley of the head, and gets hot. Really hot. That heat cooks the harness. Not only does it cook the harness, the connectors get brittle and break. If you are having misfires on your RB make sure you look at your ignition harness.



https://www.gtrusablog.com/2016/07/nissan-skyline-gt-r-ignition-coils.html
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May 10, 2017

R32 , R33 , R34 GT-R with R35 Ignition Coil Kit

Supertec Racing R35 ignition coil to R32 GT-R ignition coil kit

Supertec Racing VR38 to RB26 adapter kit allows for fitting of VR38 coils from the R35 GTR. 
These are a huge improvement over stock coils and rated to around 2000hp as demonstrated by some high powered R35s using factory coils.

These parts needed to install
  1. Adaptor Kit ~ $190
  2. Wiring Harness  ~$149
  3. R35 GT-R Coils  each~$25 (aftermarket),  $60 OEM Hitachi , $100 OEM Nissan dealer
  4. Coil charging time change (aftermarket ECU)
With a wiring specialties harness, the coils are plug and play for R32, R33, or R34. On the R32, and R33 they eliminate the ignitor box.

R35 GT-R Ignition Coils for Sale

Mar 24, 2017

Nissan Skyline ignition Coils - Missing Spring And/Or Contact Troubleshooting



RB26 ignition coil missing a spring. Idled and ran fine under low load. High load had a misfire
We recently had a Nissan Skyline GT-R that ran great at idle. Would pull smoothly through the gears, but at high rpm, and high load would break up.

The first thing we thought to check was the spark plugs, and ignition coils.  Since the idle was smooth at 1000 rpm, and it didn't sound like it had any vacuum leaks, this seemed the first spot to start troubleshooting.

When the coils came off, there was a bit of dirt/carbon on the coil packs and boots. Dirty coils can cause misfires. Electricity can conduct through the dirt and carbon build up.  We cleaned up the coils, boots, and added some dielectric grease to them.

Once we removed the boots from the coils, we noticed one missing contact. About 99% certain we had identified our issue, we put it back together to test. A short drive later, problem solved.

Lots of vehicle issues can be identified and fixed, with just some observation, and a little bit of work. From loose electrical connectors,loose grounds, broken solder joints, to small parts missing.  On vehicles over 25 years old, things will come up. Before randomly buying new parts, and replacing them, spend just a little time troubleshooting to at least narrow down the issue.

  • Coils
    • Coil on plug. R32/R33 are the same.
      • The front two ignition coils on each side of the V in a early 90's Infiniti Q45 are the same 
      • 22433-60U01  
      • or 22433-60U02
    •  R34s have the igniter built in. 
    • How to clean/repair misfires. 




Buy USA Legal R32 Skylines at Importavehicle.com!
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Back to the ignition, coils, wires, etc. The first thing to do, if you think you have a misfire, or problem with your ignition system is to observe.


1) Does the car have a noticeable miss? Shaking a little, won't rev up correctly? An RB26 should idle pretty smoothly at 950-1050 rpm. 

2)Can you rule out anything obvious? Aka vacuum noise, vacuum lines off, intercooler hose popped off, electrical connections disconnected?

3) Remove center plate from engine - finishing plate, so you can access coils.


4) Reconnect igniter. Start engine. Disconnect one coil at a time, to isolate cylinder that is misfiring. If you notice no difference, then double check them all. There is another way to do this with Consult software, but standing in front of the engine, its normally very obvious which cylinder has little to no change when disconnected. 

5)When you locate the misfire, turn off engine. Pull that coil and plug. Double check all connections. Is the connector damaged? Any signs of overheating on the coil? Is it dirty? Do you see a large amount of carbon? Check the wiring harness. Any loose or broken connectors?

Missing part of the connector


6)Pull the coil boot off, look at the contact. There are two styles of contact, a carbon, and a spring. The carbons wear, the springs can also fall out. Make sure something is there, and doesn't look corroded, or damaged. 
Notice anything missing? High boost, and RPM misfire identified!



7)Pull the spark plug out and look at it. Does it look normal? Does it have wet fuel on it? Is it missing an electrode? 


8) Clean or replace spark plug. Recommend replace, but that isn't always practical

9) Clean and put dielectric grease on the bootshttp://www.gtrusablog.com/2014/04/gtr-rb26-misfire-under-boost-and-coil.html

10) Fire it up, see if that fixed it.

11) If it fixed it, then you are golden. If not, then continue

12) If the car is an R32/R33 then it has coil, igniter, wiring harness, ECU, power to fire the coils. If the car is running, the power is good, so don't bother look at the main power. That narrows it down to coil, igniter, wiring harness, ECU.

13) Next thing to try, is figure out if the coil is bad. Take the coil that showed as misfiring, and move it to another cylinder. AKA #2 was bad, move it to #3, or #1. Doesn't matter where. Did the misfire follow that coil, or is it still showing same hole as bad?

14) If the misfire followed the coil, then its probably a bad coil, replace, test again.

15) If the misfire stayed in the same location, then its either wiring harness, igniter, or ECU. Could also possibly be bad plug. Swap plug, test again.

Check out the center pin on this connector. Wiring harness


16) The last two cars I had this issue with, turned out to be fixed by removing the wiring harness from the ECU in the passenger side kickpanel, and reseating the ECU connector. It was that simple. Both cars started firing on six cylinders again

17) If this doesn't fix it, the next step is isolating the wiring harness, the igniter,and the ECU to figure out which component isn't working.


Jul 7, 2016

Nissan Skyline GT-R Ignition Coils, Ignition Boosters , Igniters, and Spark Plugs, and Ignition Troubleshooting

R34 N1 Super Taikyu



Ignition and the ignition system. When you have a misfire, on an engine, you effectively are losing the horsepower for that cylinder, wasting fuel, and potentially causing damage to the engine.


There are two types of coils, ignition systems on a stock RB26DETT, the R32/R33, and the R34. The coils on the R32/R33 are the same, both have an external igniter. The R34 have a built in igniter (same as series 2 RB25).

NISMO R32 GT-R stock coils


We have heard that the stock coil output is 45kV. However we haven't seen any confirmation on that number. A coil on plug setup like an RB26 is superior to a normal coil/distributor cap, as each coil has more time to charge and discharge, cool off, vs a single coil setup. It also allows direct control of coil dwell time, and firing time.


The coil is the other end of a harsh environment. In the combustion chamber, where the spark plug has to fire, is a bad operating environment. It probably should be against OSHA.


This is where the correct spark plug comes in. We have heard, that it takes 5,000 less volts to fire an iridium spark plug vs a conventional plug. Copper is a great conductor, however it wears much faster than other types of metals. We prefer the double fine wire racing iridium. Some people like changing plugs every week. Some people don't like the iridium, we have been using them for more than 15 years in high performance vehicles. NISMO race car mechanics recommended the double fine wire iridiums to us, and we trust what they have to say.

Double fine wire, NGK Racing iridium spark plug


(Watts / centimeter*Kelvin) Thermal Conductivity
Copper = 4.01
Aluminum = 2.37
Iridium = 1.47
Zinc = 1.16
Steel = 0.70 - 0.82
Platinum = 0.716


Stock Spark Plug for an RB26DETT

NGK PFR6A-11
* P = Premium platinum
* F = 14, 19mm(3/4") reach, 16mm (5/8") hex
* R = Resistor
* 6 = Heat range 6
* A = Firing end construction
* -11 = 1.1mm gap (0.044")
Heat range for NGK plugs 2 HOT - 11 Cold



Spark plug gap. The "gap" is the distance between the ground electrode and center electrode. The further the two are apart, the more potential (voltage) that is required to arc, or jump that gap. Some people run a super tight gap, because of misfire issues. If the car is pretty stock, then it should have no issue arcing or firing across 1.1 mm or 0.044 inch. At bigger power you might go down to 0.8 mm or 0.031 inch. Generally a bigger arc is going to give you a more complete burn in the combustion chamber. 

This is from NGK on spark plug gap.

"Although the NGK factory will set the gap to a preselected setting, this may not be the right gap for your particular engine. The incorrect plug gap for your engine can contribute to a high rate of misfires, loss of power, plug fouling, poor fuel economy and accelerated plug wear. It is always best to check the gap against the manufacturer's specifications. If adjusting the gap on fine wire or precious metal plugs such as platinum or iridium, be very careful not to apply any pressure or prying force to the fine wire center electrode or insulator as they can be damaged. The gap should be adjusted by only moving the ground electrode. 

Another consideration that should be taken into account is the extent of any modifications that you may have made to the engine. As an example, when you raise compression or add forced induction (a turbo system, nitrous or supercharger kit) you must reduce the gap (about .004" for every 50 hp you add). However, when you add a high power ignition system (such as those offered by MSD, Crane, Nology) you can open the gap from .002-.005"."

A good stock replacement spark plug for an RB26 is a BCPR7EIX. Its an NGK Iridium plug. Heat range is 7 which is one heat range cooler than stock. Its readily available in the US. I would use them up to about 500 horsepower on an RB26. Above that I would look at an 8 for a street car, cooler if its a track car.


More spark plug information here - RB26DETT Spark Plugs





Back to the ignition, coils, wires, etc. The first thing to do, if you think you have a misfire, or problem with your ignition system is to observe.


1) Does the car have a noticeable miss? Shaking a little, won't rev up correctly? An RB26 should idle pretty smoothly at 950-1050 rpm.

2)Can you rule out anything obvious? Aka vacuum noise, vacuum lines off, intercooler hose popped off, electrical connections disconnected?

3) Remove center plate from engine - finishing plate, so you can access coils.


4) Reconnect igniter. Start engine. Disconnect one coil at a time, to isolate cylinder that is misfiring. If you notice no difference, then double check them all. There is another way to do this with Consult software, but standing in front of the engine, its normally very obvious which cylinder has little to no change when disconnected.

5)When you locate the misfire, turn off engine. Pull that coil and plug. Double check all connections. Is the connector damaged? Any signs of overheating on the coil? Is it dirty? Do you see a large amount of carbon? Check the wiring harness. Any loose or broken connectors?

Missing part of the connector

6)Pull the coil boot off, look at the contact. There are two styles of contact, a carbon, and a spring. The carbons wear, the springs can also fall out. Make sure something is there, and doesn't look corroded, or damaged.
Notice anything missing? High boost, and RPM misfire identified!



7)Pull the spark plug out and look at it. Does it look normal? Does it have wet fuel on it? Is it missing an electrode?


8) Clean or replace spark plug. Recommend replace, but that isn't always practical

9) Clean and put dielectric grease on the boots http://www.gtrusablog.com/2014/04/gtr-rb26-misfire-under-boost-and-coil.html

10) Fire it up, see if that fixed it.

11) If it fixed it, then you are golden. If not, then continue

12) If the car is an R32/R33 then it has coil, igniter, wiring harness, ECU, power to fire the coils. If the car is running, the power is good, so don't bother look at the main power. That narrows it down to coil, igniter, wiring harness, ECU.

13) Next thing to try, is figure out if the coil is bad. Take the coil that showed as misfiring, and move it to another cylinder. AKA #2 was bad, move it to #3, or #1. Doesn't matter where. Did the misfire follow that coil, or is it still showing same hole as bad?

14) If the misfire followed the coil, then its probably a bad coil, replace, test again.

15) If the misfire stayed in the same location, then its either wiring harness, igniter, or ECU. Could also possibly be bad plug. Swap plug, test again.

Check out the center pin on this connector. Wiring harness


16) The last two cars I had this issue with, turned out to be fixed by removing the wiring harness from the ECU in the passenger side kickpanel, and reseating the ECU connector. It was that simple. Both cars started firing on six cylinders again

17) If this doesn't fix it, the next step is isolating the wiring harness, the igniter,and the ECU to figure out which component isn't working.


Stock Coils



Pros

  • You already have them
  • No extra cost
  • 45kV output (according to our Nissan sources)
  • R32/R33 22433-60U01  or 22433-60U02
    • The front two coils on a early 90's Infiniti Q45 are the same
  • R34 22448-25U00 (coil assy)
  • R34 22465-59S00 (boot)


Cons


Stock coils showing signs of water in the engine valley
Aftermarket Coils
Pros

  • Possibly higher kV output
  • Possibly less parts

Cons

  • Cost
  • Added complexity in some cases
  • Could be worse than stock
  • Could be Chinese made junk
Drop in Aftermarket Coils
  • Splitfire
    • Have been around many years
    • Tried them, prefer stock
    • Pretty blue if that turns you on
    • New parts generally fix issues by covering them
  • Yellow Jackets
    • Chinese knock offs, Alibaba specials
    • Probably worse than stock
  • Red
    • Chinese knock offs, Alibaba specials
    • Probably worse than stock
Stock Wiring harness

  • Gets crispy in the engine valley
  • Check connectors for broken tabs
  • Check connectors for broken inserts
  • R32, R33, and R34 GT-R are all unique. One of the few parts on these cars that are
  • Grounds are important. The older the car, the worse the grounds get. Take them all off, wire brush, clean, and reassemble. Grounding kits really do help.
  • Electricity is lazy, and takes the path of least resistance

  • LS2 Q9 coils to RB26DETT
  • R32 Coil Wiring Harness
    • R32/R33 to R34 Coil
      • This Wiring Specialties coil pack sub-harness is plug and play to the R32/R33 RB26 OEM harness. Make the install very simple and make more power instantly. 

        • Allows for R34 Smart-Coil mounting in the OEM coil location for R32 and R33 applications
        • Plug and Play
        • Harness eliminates the ignition chip

    • R32 Pro Harness
      • Brand NEW Construction
      • High Temp Nylon looming with adhesive shrink tubing
      • High Temp wire (280 degrees)
      • OEM connector specs (no cheap aftermarket connectors that fall apart)
      • Designed for a factory-like installation
      • OEM wiring connections and 'T' junctions. No soldered connections at all
      • Fully tested after production for an easy plug-and-play replacement
  • R33 Coil Wiring Harness
    • Brand NEW Construction
    • High Temp Nylon looming with adhesive shrink tubing
    • High Temp wire (280 degrees)
    • OEM connector specs (no cheap aftermarket connectors that fall apart)
    • Designed for a factory-like installation
    • OEM wiring connections and 'T' junctions. No soldered connections at all
    • Fully tested after production for an easy plug-and-play replacement

Battery direct harness. About $180. Takes battery voltage though a relay directly to the ignition coils. We never did a before and after test, but will have to one day. 





HKS Twin Power

  • A compounding ignition system of full transistor type + CDI (Capacitive Discharge Ignition) type which is an ideal performance in a wide range of engine speeds from low RPM to high RPM.This system will improve in starting, more torque at low and medium speed range, reliable ignition in high boost pressure, and better response.
  • This is a compact and lightweight, so it can be mounted anywhere. In addition, because of high efficiency power circuit, we were able to keep to a minimum level of impact on the alternator. And we offer a broad range of products for installation to your vehicle.
  • Because of the high power, engine tune-up can cause a trouble in ignition or starting failure. This system is ideal for those cases, and also best for those who have idling problem or people want the NA vehicle power-up.

    *Full transistor type: It has long duration of discharge and could obtain stable combustion at a low RPM
    *CDI System: It has fast initial rise of current discharge so it has strong ignition energy which is good for high RPM.



B&M New Volt
     Voltage booster.  They have been discontinued for a long time, however there are similar boxes that are used to increase voltage to fuel pumps.  The more voltage you have going into a coil, the more voltage it is going to put out. More or less. 

Igniter Modifications
  • Z32 Ignitor

Some wiring modifications




More wiring modifications and new harnesses for RB26dett

Understanding, Testing and Calibration of Ignition Coil Dwell Time



Supertec R35 Coil adaptor for RB26


  • R35 Coils
    • Adapters available
    • OEM Nissan parts
    • Proven to 1500+ hp
    • May be able to use other Nissan coils with boot change

Supertec R35 Coil adaptor for RB26



RB26 single turbo with Audi coils from Almasi Tuning
IP R35 coils vs stock R35 coil output at various charge times

  • Audi coils
  • LS coils
    • GM/AC Delco D585 "LQ9" Coil Issues, Fixes, and Warranties
      • Early in the use of these coils Many of the ECU manufacturers were recommending dwell times of 5-6 MS. This seemed to work well but soon reports of blown engines began to appear, apparently with the LQ9 coils as the cause. It was found that when excessive dwell is used, the coils will sense a charge overcurrent and self discharge in advance of the ignition pulses's falling edge, effectively advancing the the spark to a dangerous and sometimes destructive degree. The fix for this is to limit dwell to 3.4 MS or less.
    • http://www.mojoperf.com/?q=node/4
  • Mercury Marine
  • Honda CBR
  • Yaris Coils




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